Custom Patches & Badges
Custom Patches for Every Need
From military units and sports teams to corporate branding and fashion labels — our custom patches are crafted with precision and care. We work with you from concept to finished product, ensuring every detail matches your vision.
Whether you need 50 patches or 50,000, our production process scales to meet your requirements while maintaining consistent quality across every single piece.
- Embroidered, woven, PVC, and chenille options
- Custom shapes: circle, rectangle, shield, die-cut
- Multiple backing types: iron-on, velcro, adhesive, sew-on
- Free digital mockup before production
Types of Patches We Create
Each patch type offers unique advantages. Embroidered patches deliver a classic, textured look that's perfect for uniforms and team wear. Woven patches capture fine details with thinner threads, ideal for intricate logos. PVC patches are waterproof, durable, and perfect for outdoor and tactical gear.
We also offer specialty options like chenille patches for varsity-style letterman jackets, sublimated patches for photographic detail, and reflective patches for safety applications.
- Embroidered: Classic look, 3D texture, up to 8+ colors
- Woven: Fine detail, smooth finish, unlimited colors
- PVC/Rubber: Waterproof, durable, 2D or 3D molding
- Chenille: Soft, plush feel for varsity & vintage styles
Premium Materials & Quality Control
Quality starts with materials. We use premium twill fabrics, colorfast threads, and industrial-grade PVC compounds that are built to last. Every batch goes through rigorous quality control checks, including thread tension testing, color matching verification, and backing adhesion tests.
Our patches are designed to withstand repeated washing, exposure to sunlight, and heavy use. We guarantee color accuracy to within 95% of your approved mockup, or we remake the entire batch free of charge.
- Premium twill base fabric (100% polyester)
- Colorfast, fade-resistant threads
- Merrowed or laser-cut edges available
- 100% satisfaction guarantee with free remakes
All Patch Types
We manufacture every type of custom patch — from classic embroidered badges to modern PVC rubber patches and premium leather labels. Find your perfect patch type below.
Embroidered Patches
Classic embroidered patches with up to 100% thread coverage, vivid colors, and merrowed or laser-cut borders. The most versatile and popular patch type for uniforms and branding.
Woven Patches
Ultra-fine detail woven patches using thinner threads than embroidery — ideal for small text, intricate logos, and complex designs requiring sharp, precise definition.
PVC / Rubber Patches
Waterproof, highly durable molded PVC patches in 2D or 3D relief. Perfect for tactical gear, backpacks, outdoor equipment, and products exposed to harsh environments.
Chenille Patches
Soft, plush-texture chenille patches with a raised fuzzy surface. The classic choice for varsity jackets, letterman sweaters, and retro or collegiate fashion brands.
Leather Patches
Premium genuine leather and faux-leather patches with debossed, embossed, laser-engraved, or screen-printed designs for a sophisticated, high-end brand look.
Sublimated / Printed Patches
Full-color photographic-quality patches using dye sublimation printing — unlimited colors, gradients, and photo-realistic designs with no color limitations.
Reflective Patches
High-visibility reflective patches for safety vests, first responder uniforms, and workwear. Highly visible in low-light and nighttime conditions for maximum safety.
Applique Patches
Fabric-backed applique patches combining embroidered details with fabric fills — bold, textured, cost-effective for large designs requiring full-coverage looks.
Industries & Organizations We Serve
Our custom patches represent brands, teams, units, and organizations worldwide. Whatever your industry, we create patches that carry your identity with pride.
Military & Defense
Unit crests, rank insignia, morale patches, and service patches built to mil-spec quality standards for active-duty and veteran organizations.
Law Enforcement & Security
Department badge patches, unit identifiers, and uniform patches for police forces, federal agencies, and private security companies.
Sports Teams & Leagues
Team logos, league patches, and championship emblems for jerseys, warm-up jackets, bags, and promotional merchandise.
Schools & Youth Organizations
Achievement patches, merit badges, sports team identifiers, and club patches for K-12 schools, scouts, and youth programs.
Motorcycle & Biker Clubs
Full MC patch sets including center back patches, top and bottom rockers, and chapter identifiers in classic embroidered style.
Corporate & Workwear Brands
Branded woven labels, uniform patches, rank identifiers, and promotional patches for corporate uniform and workwear programs.
Fashion & Lifestyle Brands
Designer patches for denim jackets, streetwear drops, lifestyle brands, and premium clothing labels seeking distinctive embellishments.
Fire, EMS & First Responders
Department identification patches, specialty unit badges, and commendation patches for fire departments, paramedics, and emergency services.
Simple Ordering Process
Getting custom patches has never been easier. Follow these four simple steps from concept to delivery.
Share Your Design
Send us your artwork, logo, sketch, or idea. We'll work with any format and can create from scratch too.
Free Mockup
Receive a free digital mockup showing exactly how your patch will look before production begins.
Production
Once approved, we craft your patches with premium materials and rigorous quality control checks.
Fast Shipping
Your custom patches are shipped worldwide with tracking. Standard orders delivered in 10-14 business days.
Patch Pricing
Custom patches for every budget. Pricing varies by type, size, and quantity. Bulk discounts available.
Embroidered
Classic embroidered patches
- Min. order: 50 patches
- Up to 3" size included
- Up to 8 thread colors
- Iron-on backing included
- Free digital mockup
- 10-14 day delivery
Woven
Fine-detail woven patches
- Min. order: 50 patches
- Up to 3" size included
- Unlimited thread colors
- Choice of backing type
- Free digital mockup
- 10-14 day delivery
PVC / Rubber
Durable waterproof PVC patches
- Min. order: 50 patches
- Up to 3" size included
- 2D or 3D molding
- Velcro backing included
- Free digital mockup
- 14-18 day delivery
Everything You Need to Know Before Ordering
We've answered the questions every new client asks. Don't see yours? Email us at info@expertspunch.com or send a quote request — a real expert responds within hours, not days.